Weil-Mclain Ultra 299 Serie 3 Boiler Instruction Manual

Manual Weil-Mclain Ultra 299 Serie 3 Boiler Instruction Manual

Weil-Mclain Ultra 299 Serie 3 Boiler Instruction Manual

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Weil-Mclain Ultra 299 Serie 3 Boiler

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Weil-Mclain Ultra 299 Serie 3 Boiler

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Weil-Mclain Ultra 299 Serie 3 Boiler

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Weil-Mclain Ultra 299 Serie 3 Boiler

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Weil-Mclain Ultra 299 Serie 3 Instructions

Here we offer the Weil-Mclain Ultra 299 Serie 3 Boiler manual completely free and in English. We have cataloged this manual in the Boilers section on Manualverse, and it has been rated by 1 users with an average rating of 5. If you have any specific questions about Weil-Mclain Ultra 299 Serie 3 Boiler, we suggest checking the Frequently Asked Questions (FAQs) section of this manual.


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Weil-Mclain Ultra 299 Serie 3 Boiler Specifications

Specification Value (Ultra-299)
Model Number Ultra-299
DOE Heating Capacity 270,000 Btuh
CSA Input 299,000 Btuh
CSA Output 270,000 Btuh
Net I=B=R Capacity 234,000 Btuh
Boiler Water Content 2.10 Gallons
DOE Seasonal Efficiency (AFUE) 96.4%
Vent/Air Pipe Size 4”
Shipping Weight 297 Pounds
Operating Weight 229 Pounds
Electrical Service Required 15.0 Amps

Weil-Mclain Ultra 299 Serie 3 Boiler Details

The Weil-Mclain Ultra 299 Serie 3 Boiler features a highly efficient cast aluminum heat exchanger, renowned for its superior heat transfer characteristics and lightweight design. This advanced construction also necessitates specific water chemistry requirements to prevent corrosion and scale buildup, ensuring long-term reliability and performance. Regular monitoring of pH, hardness, and inhibitor levels is crucial for optimal operation.

At the heart of its intelligence is the U-Control Module, a fully programmable system that manages the boiler's operations. This module orchestrates blower speed modulation to fine-tune firing rates, incorporates advanced PID response for proactive system management, and provides intuitive graphic and text displays for monitoring and troubleshooting.

The U-Control also offers extensive flexibility in system configuration, allowing for the management of up to three independent heating systems. It supports programmable priority assignments for heat inputs and integrates an outdoor reset option, adapting output based on external temperature to maximize efficiency. This intelligent control ensures the boiler delivers heat precisely when and where it's needed.

The boiler's advanced blower design, coupled with a horn-shaped air inlet silencer, results in exceptionally quiet operation, a significant advantage for residential installations. This meticulous design detail ensures comfort extends beyond just heating, minimizing operational noise within the living space.

Combustion is managed by a high-grade stainless steel burner, employing a premixed air and gas system that allows for precise modulating firing. The inclusion of an automatic gas valve, which senses the vacuum created by air flow in the venturi, ensures that gas is supplied only when air is actively flowing, enhancing safety and control.

For enhanced accessibility during maintenance and servicing, the boiler incorporates a swing-away control panel assembly. This thoughtful design element permits the panel to pivot forward and downward, providing unrestricted access to the electrical connections and internal components, streamlining service procedures.

Venting for the Ultra 299 Serie 3 is categorized as ANSI Z21.13 Category IV, indicating a pressurized vent system prone to condensation. It requires a dedicated, direct vent (sealed combustion) setup, with specific piping materials and termination guidelines outlined to prevent flue gas spillage and ensure safe operation.

The boiler is designed with an integral low water protection system, utilizing dual temperature sensors within the heat exchanger. This internal safeguard continuously monitors temperatures to prevent dry firing, enhancing safety and extending the lifespan of the heat exchanger, although external low water cut-offs may be required by local codes.

For freeze protection, the manual strictly advises against using automotive or standard glycol antifreeze. Only specific, Weil-McLain approved freeze-prevention fluids are permitted, with a maximum concentration of 50% by volume. Adherence to these guidelines is critical to prevent damage to the aluminum heat exchanger and system components.

The boiler includes a convenient line voltage receptacle, offering a maximum 10-amp load capacity. This feature allows for temporary power connections for service tools or the direct connection of a condensate pump, adding practical utility during installation and maintenance tasks.

Frequently Asked Questions (FAQs)

Can't find the answer you need? Here are some frequently asked questions about the Weil-Mclain Ultra 299 Serie 3 Boiler, and we answer them below.


What type of venting system is required for the Weil-Mclain Ultra 299 Serie 3 Boiler?
The Ultra 299 requires a special direct vent (sealed combustion) system, categorized as ANSI Z21.13 Category IV, designed for pressurized venting where condensation is likely. It cannot be common vented with any other appliance.

What are the recommended water chemistry parameters for this boiler?
Maintain boiler water pH between 7.0 and 8.5, with hardness less than 7 grains. Chlorine concentration must be less than 200 ppm. The use of Sentinel X100 inhibitor, supplied with the boiler, is required.

Can I use automotive antifreeze in my boiler system?
No, you must NEVER use automotive or standard glycol antifreeze. Only Weil-McLain approved freeze-protection fluids, specifically suitable for Ultra Gas Boilers, should be used, with a maximum concentration of 50% by volume.

What is the function of the U-Control Module?
The U-Control Module is the boiler's intelligent control system. It modulates firing rates by adjusting blower speed, manages up to three circulators, provides advanced diagnostics, implements outdoor reset, and offers integral low water protection, ensuring efficient and safe operation.

How do I convert the Ultra 299 Serie 3 Boiler for propane operation?
For the Ultra 299, conversion to propane operation requires installing a specific propane orifice. Unlike the Ultra-399, it does not use a throttle screw adjustment for propane. Special high-altitude kits are available if installation is above 5,500 feet.

What are the electrical limits for circulators connected to the U-Control?
The maximum allowable current for each circulator connected directly to the U-Control is 2.2 amps at 120 VAC. For circulators with higher amp ratings, an external circulator relay or starter must be used.

Does the boiler have built-in low water protection?
Yes, the U-Control module provides integral low water protection by continuously monitoring the heat exchanger temperature using dual sensors. This method is often accepted by codes, though some jurisdictions may require additional external low water cutoff devices.

What is 'WWSD' in the U-Control settings?
WWSD stands for "Warm Weather Shutdown." It's a U-Control setting that prevents the boiler from firing for space heating if the outdoor temperature exceeds a programmed threshold. This function does not apply to DHW systems.

How often should the Weil-Mclain Ultra 299 Serie 3 Boiler be serviced?
It is recommended that the boiler be serviced and inspected by a qualified heating installer/service technician at least annually, especially at the beginning of the heating season. A special first-year inspection is also recommended.

What are the maximum and minimum natural gas supply pressures for this boiler?
The maximum natural gas supply pressure is 13” w.c. (water column) with no flow (lockup) or with the boiler on. The minimum is 5” w.c. with gas flowing, verified during boiler startup at high fire.

Can the boiler be wall-mounted?
Yes, Ultra boilers can be wall-mounted, but ONLY by using the optional Weil-McLain Ultra boiler wall-mounting kit, which must be purchased separately. Specific instructions and wall load capacities must be followed.

What maintenance is required for the condensate trap?
The condensate trap should be cleaned annually by loosening hose clamps, flushing with fresh water, and inspecting for blockages. It must then be refilled with fresh water to prevent flue gas emissions.

Are there special considerations for installation in Massachusetts?
Yes, installations in Massachusetts require specific precautions, including installation by a licensed plumber or gas fitter, the use of a reduced pressure backflow preventer if antifreeze is used, and the installation of hard-wired carbon monoxide detectors for sidewall vented equipment below seven feet above grade.

What are the benefits of the cast aluminum heat exchanger?
The cast aluminum heat exchanger offers excellent heat transfer efficiency and is lightweight. Its design allows for effective operation in condensing mode, maximizing energy savings, but it requires specific water chemistry management to maintain its integrity.

What is the significance of the air inlet silencer?
The horn-shaped air inlet silencer is a key feature that significantly reduces fan noise, contributing to the boiler's exceptionally quiet operation. This is important for maintaining a comfortable living environment.

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