Weil-Mclain Ultra 155 Serie 4 Boiler Instruction Manual

Manual Weil-Mclain Ultra 155 Serie 4 Boiler Instruction Manual

Weil-Mclain Ultra 155 Serie 4 Boiler Instruction Manual

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Weil-Mclain Ultra 155 Serie 4 Boiler

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Weil-Mclain Ultra 155 Serie 4 Boiler

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Weil-Mclain Ultra 155 Serie 4 Boiler

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Weil-Mclain Ultra 155 Serie 4 Boiler

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Weil-Mclain Ultra 155 Serie 4 Instructions

Here we offer the Weil-Mclain Ultra 155 Serie 4 Boiler manual completely free and in English. We have cataloged this manual in the Boilers section on Manualverse, and it has been rated by 1 users with an average rating of 5. If you have any specific questions about Weil-Mclain Ultra 155 Serie 4 Boiler, we suggest checking the Frequently Asked Questions (FAQs) section of this manual.


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Weil-Mclain Ultra 155 Serie 4 Boiler Specifications

Feature Ultra 155 Serie 4
Boiler Model Ultra 155
Fuel Type Natural Gas/LP
Input (MBH) 155
DOE Heating Capacity (MBH) 141
Net I=B=R Rating (MBH) 123
AFUE (%) 95.0
Max. Operating Pressure (Water) (PSI) 30
Max. Operating Temperature (°F) 200
Min. Inlet Gas Pressure (Nat.) (WC) 3.5
Max. Inlet Gas Pressure (Nat.) (WC) 10.5
Min. Inlet Gas Pressure (LP) (WC) 8
Max. Inlet Gas Pressure (LP) (WC) 13
Vent Size (in.) 3
Water Connection Size (NPT) 1-1/4
Electrical Characteristics (V/Hz/Amps) 120/60/12
Weight (Lbs.) 139
Shipping Weight (Lbs.) 150
Height (in.) 32.75
Width (in.) 21.25
Depth (in.) 18.0
Boiler Circulator Model Taco 0014

Weil-Mclain Ultra 155 Serie 4 Boiler Details

The Weil-McLain Ultra 155 Serie 4 Boiler is distinguished by its sophisticated U-Control Module, featuring a 3.5-inch LCD display. This advanced system allows for three boiler priorities and multiple preset configurations, enhancing versatility across heating demands. It supports multi-boiler setups, incorporates alarm control, and manages precise ignition. The U-Control intelligently integrates high limit and modulating temperature control, ensuring peak energy efficiency and allowing direct management of up to three circulators simultaneously, simplifying system operation and optimization.

At its core, the Ultra 155 Serie 4 boasts a robust cast aluminum block heat exchanger and a premium stainless steel burner with woven steel fiber mesh for the 155 model, guaranteeing durability and efficient heat transfer. Its advanced combustion system includes direct spark ignition for reliable starts, a variable speed blower assembly, and a Venturi mixing system with an air silencer. A negative pressure regulated gas valve fine-tunes the air-fuel mixture, contributing to exceptional efficiency and reduced operational noise.

Integrated sensors throughout the Ultra 155 Serie 4 continually monitor critical parameters such as inlet and outlet water temperatures, flue gas temperature, and outdoor and system water temperatures. This comprehensive sensing array enables precise control. For safety, the boiler automatically shuts down if air or vent pathways are blocked. Crucially, the manual emphasizes strict adherence to safety guidelines, including warnings against storing flammable materials nearby, preventing carbon monoxide exposure, and protecting against contaminated combustion air.

The U-Control display offers a user-friendly interface for managing basic settings like date and time, and for manual resets following a system lockout. Environmental protection is a key design consideration, with explicit warnings against combustion air contamination. The manual provides a detailed list of harmful chemicals (e.g., chlorine, fluorine compounds) and specific areas to avoid (laundry rooms, swimming pools) to prevent acid corrosion and severe boiler damage. Proper boiler placement or re-routing of air/vent terminations is advised.

Designed for ease of maintenance and long-term reliability, the Ultra 155 Serie 4 features a fully removable front jacket and adjustable legs. An accessible on/off power switch and a condensate trap with a drain tee assembly simplify routine checks. Annual professional servicing is mandatory for optimal performance and system reliability, complementing owner-performed daily, monthly, and periodic inspections. The manual provides detailed instructions for these checks, including verifying boiler area, air openings, and pressure/temperature gauges, ensuring consistent operation.

Maintaining proper boiler water chemistry is vital; the manual warns against petroleum-based compounds, "homemade cures," and excessive fresh makeup water, which can damage components and shorten boiler life. Only hydronic-specific freeze-protection fluids are approved. For customization and enhanced functionality, optional equipment includes a wall mounting kit, a Low Water Cutoff (LWCO), a Concentric Vent Kit, and a Condensate Neutralizer Kit. An Ultra Easy-Up Manifold and water treatment inhibitor kits are also available, catering to specific installation and maintenance needs.

Frequently Asked Questions (FAQs)

Can't find the answer you need? Here are some frequently asked questions about the Weil-Mclain Ultra 155 Serie 4 Boiler, and we answer them below.


What should I do if I smell gas near the boiler?
Immediately evacuate the building, do not attempt to light any appliance, touch electrical switches, or use any phone inside. Call your gas supplier from outside the structure or the fire department if you cannot reach your supplier.

Who is qualified to install and service the Weil-McLain Ultra 155 Serie 4 Boiler?
Installation and service must be performed by a qualified installer, service technician, or the gas supplier. Refer only to the User's Information Manual for homeowner reference.

How often should the boiler be professionally serviced?
The boiler must be inspected and started annually, at the beginning of the heating season, by a qualified service technician to ensure reliable operation and system longevity.

What types of air contaminants should be avoided near the boiler's air inlet?
Avoid products containing fluorine or chlorine compounds, such as spray cans, chlorinated cleaners, swimming pool chemicals, and certain adhesives. These can form strong acids that damage the boiler.

What happens if the boiler's combustion air or vent is blocked?
The boiler is equipped with a control that will automatically shut it down. If the blockage is easily removable, remove it; otherwise, contact a qualified service technician to inspect the system.

Can I use automotive antifreeze in my boiler system?
No, absolutely never use automotive or standard glycol antifreeze. Only use freeze-protection fluids specifically designed for hydronic systems and follow the antifreeze manufacturer's guidelines.

What should I do if the boiler's relief valve continuously weeps or leaks?
If the relief valve frequently weeps, it may indicate a problem with the expansion tank. Immediately contact a qualified service technician to inspect the boiler and system.

How do I check the condensate drain system?
While the boiler runs, check the discharge end and the top of the condensate tee for escaping flue gas. If gas escapes, the trap may be dry; temporarily plug the drain line and slowly pour water into the tee until the line fills.

Is it safe to use the boiler if it has been under water?
No, do not use the boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and replace any damaged control system parts or gas controls.

What is the maximum operating pressure for the Weil-McLain Ultra 155 Serie 4 Boiler?
The maximum operating pressure for water in the Ultra 155 Serie 4 Boiler is 30 PSI (pounds per square inch).

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