Weil-Mclain Ultra 105 Serie 2 Boiler Instruction Manual

Manual Weil-Mclain Ultra 105 Serie 2 Boiler Instruction Manual

Weil-Mclain Ultra 105 Serie 2 Boiler Instruction Manual

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Weil-Mclain Ultra 105 Serie 2 Boiler

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Weil-Mclain Ultra 105 Serie 2 Boiler

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Weil-Mclain Ultra 105 Serie 2 Boiler

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Weil-Mclain Ultra 105 Serie 2 Boiler

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Weil-Mclain Ultra 105 Serie 2 Instructions

Here we offer the Weil-Mclain Ultra 105 Serie 2 Boiler manual completely free and in English. We have cataloged this manual in the Boilers section on Manualverse, and it has been rated by 1 users with an average rating of 5. If you have any specific questions about Weil-Mclain Ultra 105 Serie 2 Boiler, we suggest checking the Frequently Asked Questions (FAQs) section of this manual.


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Weil-Mclain Ultra 105 Serie 2 Boiler Specifications

Specification Value (Ultra 105 Serie 2)
Part Number (Natural Gas) 383-500-402
Fuel Type Natural Gas (field convertible to LP)
CSA Input (Maximum) 105 MBH
CSA Input (Minimum) 21 MBH
DOE Heating Capacity 94 MBH
Net I=B=R Rating 81 MBH
DOE AFUE 92.0%
Weil-McLain Low Temp Seasonal Efficiency 98.0% (at 90°F return, 110°F outlet)
Vent Size / Material 3” PVC/ABS
Combustion Air Size 3 in.
Water Volume 1.07 Gallons
Approx. Shipping Weight 154 lbs.
Supply Tapping 1”
Return Tapping 1”
Gas Connection Size 1/2”
Crate Dimensions (L x W x H) 53-1/2” x 27” x 23-1/2”
Heat Exchanger Cast Aluminum Block
Pressure Relief Valve 30 PSI ASME
Burner Type Stainless Steel Burner
Ignition Type Direct Spark Ignition
Blower Variable Speed Blower Assembly
Transformer 50 VA
Standard Circulator Taco Pump 007 (with 1” flanges)

Weil-Mclain Ultra 105 Serie 2 Boiler Details

The Weil-McLain Ultra 105 Serie 2 Boiler features an innovative design, blending advanced intelligence with cutting-edge technology. It boasts a sleek, attractive aesthetic suitable for diverse installations. Central to its operation is PhD Technology, an intelligent system ensuring Precision Hydronic heating. This system dynamically measures and responds to various data parameters within your heating setup, thereby maximizing efficiency for both space and hot water needs.

At its core, the boiler incorporates high-tech components, including a robust cast mono block aluminum heat exchanger. Coupled with a sophisticated gas valve, blower, and venturi technology, the system constantly maintains an optimal air-to-fuel ratio across all firing rates. The specialized venturi mixing body precisely blends air and gas, contributing significantly to its overall high efficiency. This meticulous engineering ensures consistent, reliable performance.

The Ultra Control Module provides the system's intelligence, integrating inputs from room thermostats, supply and return water temperature sensors, flue temperature sensors, and even an outdoor temperature sensor. It also manages domestic hot water (DHW) aquastats and summer/winter switches. This comprehensive data allows the module to automatically adjust blower speed and gas flow, modulating the boiler's firing rate to closely match heating or DHW demands.

A unique cast aluminum mono block heat exchanger defines the Ultra 105. Its low-mass design facilitates faster heating, delivering warmth to your system more quickly. This particular aluminum block is engineered specifically for low return temperature applications, excelling in condensing operations. The pre-mix stainless steel burner, featuring a woven steel fiber mesh, offers a remarkable 20% to 100% modulating firing rate. It ensures longevity, quiet operation, high efficiency, and exceptionally clean combustion with low NOx emissions.

Installation of the Ultra 105 is designed for ease, requiring minimal clearance and floor space. It offers flexibility for both floor standing and wall hung applications, despite some model-specific notes on wall mounting kits. Water and gas piping are conveniently arranged for connection at either the top or bottom. Electrical components come pre-wired with labeled terminal strips, simplifying field connections. Furthermore, PVC venting allows for simplified exhaust and combustion air runs up to an equivalent of 100 feet without messy sealants.

For enhanced domestic hot water performance, the Ultra 105 pairs perfectly with Ultra PLUS Indirect-Fired Water Heaters, available in 40, 60, and 80-gallon sizes. This combination provides ample hot water and leverages the boiler's high efficiency. The Ultra boiler control module includes standard DHW priority control, ensuring quicker response times and faster recovery for the hot water tank. A convenient side-mounted service receptacle, on a separate circuit, is provided for auxiliary equipment.

The boiler is notably lightweight compared to conventional models, featuring side jacket handles for easier transportation and four adjustable feet for effortless placement and leveling. Beyond its high efficiency, the Ultra 105 is an environmentally friendly choice. It exceeds ENERGY STAR program requirements and produces significantly less NOx, making it certified by the South Coast Air Quality Management District (Rule 1146.2) in California. The product also comes with a limited 15-year heat exchanger warranty and a 5-year parts and labor homeowner protection plan.

Frequently Asked Questions (FAQs)

Can't find the answer you need? Here are some frequently asked questions about the Weil-Mclain Ultra 105 Serie 2 Boiler, and we answer them below.


How do I identify if my boiler is a Series 1 or Series 2?
You can identify the series number by checking the boiler rating plate, which is typically located on the right side of the boiler. This plate will specify whether it's a Series 1 or Series 2 model.

What should I do if I smell gas near the boiler?
If you smell gas, do not try to light any appliance or touch any electrical switches. Immediately leave the building and call your gas supplier from a neighbor's phone. If you cannot reach them, call the fire department.

What is the recommended maintenance schedule for the Ultra 105 Series 2 boiler?
The boiler must be inspected and started annually by a qualified service technician. Additionally, daily checks of the boiler area, air openings, pressure/temperature gauge, and front door, along with monthly checks of vent piping, air piping, relief valve, condensate drain, and automatic air vents, are recommended. Periodic and every 6-month checks are also outlined in the manual.

Can contaminated air damage the boiler?
Yes, contaminated combustion air can severely damage the boiler. Products containing chlorine or fluorine (common in laundry and pool products) can form strong acids that corrode the boiler. Ensure the combustion air inlet is not in such areas, or have the piping relocated.

Is it safe to use petroleum-based cleaning compounds in the boiler system?
No, you must NOT use petroleum-based cleaning or sealing compounds in the boiler system. These can damage gaskets and seals, potentially leading to substantial property damage. Only use recommended products or consult a qualified service technician.

How often should the relief valve be operated?
The relief valve should be operated every 6 months to ensure it functions correctly. Before doing so, ensure the discharge line is piped to a safe place to avoid scalding from hot water. If the valve weeps or water doesn't flow, contact a qualified service technician.

What is PhD Technology?
PhD Technology is an intelligent system integrated into the Ultra boiler that delivers Precision Hydronic heating. It maximizes efficiency by continuously measuring and responding to various data parameters of your heating system to match demand.

Can the Weil-McLain Ultra 105 Serie 2 boiler be converted to use LP gas?
Yes, the Ultra 105 Serie 2 Natural Gas model (Part No. 383-500-402) is factory-tested and field-convertible to LP (Propane) gas. A Propane Conversion Orifice is provided for this purpose.

What is the efficiency rating of the Ultra 105 Serie 2 boiler?
The Ultra 105 Serie 2 boasts a DOE AFUE (Annual Fuel Utilization Efficiency) of 92.0%. For low-temperature applications (90°F return, 110°F outlet), its seasonal efficiency can reach up to 98.0%.

Does this boiler come with a warranty?
Yes, the Weil-McLain Ultra 105 Serie 2 boiler includes a Limited 15-Year Heat Exchanger Warranty and a 5-year Parts and Labor Homeowner Protection Plan.

How do I shut down the boiler for the end of the heating season?
To shut down the boiler, set room thermostats to their lowest setting, turn off the power switch on the Ultra control panel, and close the external manual gas cock (valve handle perpendicular to gas piping). Do not drain the system unless freezing temperatures are expected or if it contains antifreeze.

What does it mean if my condensate drain trap is dry?
If you notice flue gas escaping from the condensate drain tubing or tee, it indicates a dry condensate drain trap. Under some circumstances, the vent system may not produce enough condensate to keep the trap full. You can temporarily plug the drain line and slowly pour water into the ½ inch plastic tee to fill it, or contact a qualified service technician if the problem persists.

Is the Ultra 105 Serie 2 boiler environmentally friendly?
Yes, it is considered environmentally friendly. Through PhD Technology and its high-grade burner, it produces less NOx emissions, exceeding all current environmental codes and is certified by the South Coast Air Quality Management District (Rule 1146.2) in California.

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