Honeywell XNX Universal Transmitter Instruction Manual

Manual Honeywell XNX Universal Transmitter Instruction Manual

Honeywell XNX Universal Transmitter Instruction Manual

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Honeywell XNX Universal Transmitter

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Honeywell XNX Universal Transmitter

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Honeywell XNX Universal Transmitter

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Honeywell XNX Instructions

Here we offer the Honeywell XNX Universal Transmitter manual completely free and in English. We have cataloged this manual in the Universal Transmitters section on Manualverse, and it has been rated by 1 users with an average rating of 5. If you have any specific questions about Honeywell XNX Universal Transmitter, we suggest checking the Frequently Asked Questions (FAQs) section of this manual.


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Honeywell XNX Universal Transmitter Specifications

Feature Specification
Operating Voltage (Nominal) EC/mV: 16V to 32V (24V nominal)
IR: 18V to 32V (24V nominal)
Max Power Consumption XNX EC: 6.2 W (-40°C to +65°C)
XNX mV: 6.5 W (-40°C to +65°C)
XNX IR (Optima): 9.7 W (-40°C to +65°C)
XNX IR (Excel): 13.2 W (-40°C to +65°C)
Inrush Current EC, Optima, Excel: <1A, <10ms @24VDC
mV: <750mA, <2ms @24VDC
Output Signal Standard: HART over 3-wire 4-20 mA (sink, source, or isolated)
Compliant with NAMUR NE43
Optional Communications Relay: 3 form “C” SPCO contacts (2 Alarm, 1 Fault)
Modbus: RTU over RS-485 (1200 to 38,400 baud, 19,200 default)
FOUNDATION Fieldbus: H1 Physical Layer, 31.25 kbit/s
Relay Contact Ratings 250 VAC, 5A / 24 VDC, 5A (resistive loads only)
Enclosure Material Marine grade aluminum alloy or SS316. 5-coat painted finish.
Dimensions (HxWxD) 159 x 197 x 113.8 mm (6.138 x 7.75 x 4.48 inches)
Weight Aluminum: 2.27 kg (5 lb)
Stainless Steel: 5 kg (11 lb)
Mounting Options Integral Mounting Lugs (Wall), Optional Pipe-Mount, Optional Ceiling Bracket
IP Rating IP66
Operating Temperature Transmitter: -40°C to +65°C (-40°F to +149°F)
Sensor limits vary (e.g., MPD-IC1: -20°C to +50°C)
Operating Humidity 0 to 99% RH non-condensing
Hazardous Area Approvals UL/CSA Class I, Div. 1 Group A, B, C & D; Class I, Zone 1 Group IIC
FM AEx db IIC T6 Gb (-40 ºC ≤Tamb ≤65 ºC)
ATEX/IECEx Ex db IIC T6…T4 Gb; Ex tb IIIC T85°C Db IP66
Cable Ports 5 – (2 right, 2 left, 1 bottom) available in ¾” NPT or M25
Real Time Clock Battery Life 3 years at rated storage temperature

Honeywell XNX Details

The Honeywell XNX Universal Transmitter stands as a versatile gas detection system meticulously engineered for hazardous locations. It uniquely integrates support for multiple sensor technologies—catalytic bead (mV board), electrochemical (EC board), and infrared (IR board)—each accommodated by a dedicated personality board, ensuring optimal performance for diverse gas hazards.

For electrochemical sensors, the XNX incorporates the patented Reflex™ cell fault diagnosis routine. This crucial feature automatically checks for cell presence, dry-out, and open or short circuits at eight-hour intervals, during power-up, or upon sensor exchange, enhancing reliability and safety by promptly displaying a fault code if a cell fails.

Beyond its robust sensor capabilities, the XNX offers a flexible communication suite. Standard is the 4-20mA current loop with HART communication, configurable for Sink, Source, or Isolated electrical interfaces. This output provides analog indications for various states, including fault (1.0 mA), warm-up or inhibit (2.0 mA), warning (3.0 mA), gas concentration (4-20mA), and overrange (21mA), with alarms always taking priority.

Optional communication boards expand its integration possibilities significantly. Users can opt for a Relay board providing three form “C” SPDT contacts for alarm and fault indications, complete with a remote reset input. Alternatively, the Modbus interface (RTU over RS-485) enables data transmission to PLCs or controllers, while FOUNDATION Fieldbus offers a digital communication system for connecting multiple devices.

The transmitter’s durable construction features a marine-grade aluminum alloy or SS316 enclosure with a 5-coat painted finish, offering superior corrosion protection. Its tempered glass window facilitates non-intrusive operation via a supplied magnetic wand, allowing setup and navigation without opening the explosion-proof enclosure. A clear LCD provides continuous status updates, including gas concentration via a numeric value and a bar graph, along with visual warnings and fault codes.

Installation is designed for flexibility, with integral mounting lugs for walls or optional kits for pipe and ceiling mounts. Detailed wiring considerations address voltage drops, electrical noise, and grounding, crucial for system reliability over various distances. The manual emphasizes adherence to local regulations and site procedures, particularly for hazardous location installations.

Calibration is a critical aspect of operation, with dedicated menus for zero and span calibration, as well as functional gas testing (bump testing). Procedures are tailored for EC/mV sensors, Searchpoint Optima, and MPD sensors, ensuring accuracy and compliance. Special attention is given to “sticky gases” requiring specific tubing and flow rates for precise calibration.

Maintenance guidelines cover sensor and cell replacement, including warnings for handling corrosive solutions and proper disposal. The extensive list of warning and fault messages (Wxxx and Fxxx) provides clear diagnostic information and recommended resolutions, aiding in efficient troubleshooting and ensuring the continuous safe operation of the XNX Universal Transmitter.

Frequently Asked Questions (FAQs)

Can't find the answer you need? Here are some frequently asked questions about the Honeywell XNX Universal Transmitter, and we answer them below.


What sensor technologies does the XNX Universal Transmitter support?
The XNX Universal Transmitter supports catalytic bead (mV board), electrochemical (EC board), and infrared (IR board) sensor technologies, each with a dedicated personality board.

How do I configure the 4-20mA output (Sink, Source, Isolated)?
The 4-20mA output can be configured to Sink, Source, or Isolated mode using two programming switches (S1 and S2) on the POD (Personality, Options, and Display) board. Ensure the transmitter is powered off before changing these settings.

Can I open the XNX enclosure while it's powered on?
No, a warning in the manual explicitly states: "Never open the XNX enclosure under power unless the area is known to be non-hazardous." Disconnect power to reduce the risk of ignition in hazardous atmospheres.

What is the Reflex™ cell fault diagnosis feature for EC sensors?
Reflex™ is a patented diagnostic routine for EC sensors that automatically checks for cell presence, cell dry-out, and cell open or short circuits. It runs every eight hours, on power-up, or when a sensor is exchanged, displaying a fault code if a problem is detected.

How often should I calibrate the sensor?
Honeywell Analytics recommends periodic bump tests (every 30 days or in accordance with customer site procedures) and that the calibration interval for electrochemical and catalytic sensors be set to 180 days or fewer, to ensure proper operation and safety.

What is the purpose of the magnetic wand for the user interface?
The magnetic wand allows for non-intrusive setup and operation of the transmitter. By swiping the magnet over the tempered glass window, users can activate the four interface switches on the display module without opening the enclosure, maintaining hazardous area integrity.

What happens if the XNX is placed in Inhibit Mode?
When the transmitter is in Inhibit Mode, alarms are silenced. This mode is designed to prevent false alarms during testing or maintenance and must be limited to these activities only. It prevents an actual gas event from being reported.

Are Modbus, Relays, and FOUNDATION Fieldbus options mutually exclusive?
Yes, the manual specifies that the FOUNDATION Fieldbus, relay, and Modbus options are mutually exclusive. Only one of these optional communication boards can be attached to the transmitter at a time.

What are the key environmental operating conditions for the XNX transmitter?
The XNX transmitter operates in temperatures from -40°C to +65°C (-40°F to +149°F), 0 to 99% RH non-condensing humidity, and pressures from 80 kPa to 120 kPa. Sensor-specific temperature limits may be more restrictive.

How do I reset alarms and faults on the XNX transmitter?
Swiping the 'escape' (✖) magnetic switch activates the Alarm Reset screen. From there, swiping the 'enter/accept' (✓) switch will reset all alarms and faults and return to the General Status screen. If “Easy Reset” is locked, a passcode is required.

What are “sticky gases” and how do they affect calibration?
Sticky gases (like Cl2, ClO2, HF, HCl, HCN, F2, O3) tend to coat surfaces they contact, which can affect measurement accuracy during calibration. For these gases, PTFE tubing with short Tygon tube pieces is recommended for final connection to minimize gas absorption and ensure more accurate readings.

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