Smart Hydrostat 3250 Plus Instruction Manual

Manual Smart Hydrostat 3250 Plus Instruction Manual

Smart Hydrostat 3250 Plus Instruction Manual

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Smart Hydrostat 3250 Plus

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Smart Hydrostat 3250 Plus

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Smart Hydrostat 3250 Plus

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Smart Hydrostat 3250 Plus Instructions

Here we offer the Smart Hydrostat 3250 Plus manual completely free and in English. We have cataloged this manual in the Hydrostats section on Manualverse, and it has been rated by 1 users with an average rating of 5. If you have any specific questions about Smart Hydrostat 3250 Plus, we suggest checking the Frequently Asked Questions (FAQs) section of this manual.


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Smart Hydrostat 3250 Plus Specifications

Feature Specification
Model 3250-Plus
Operating Voltage 120 VAC, 60 HZ
Burner Contacts Rating 7.4 FLA, 44.4 LRA @ 120 VAC
Circulator Contacts Rating 5.8 FLA, 34.8 LRA @ 120 VAC
Low Limit Operating Range OFF or 110°F (43°C) - 200°F (93°C)
High Limit Operating Range 100°F (38°C) - 220°F (104°C)
Operating Differentials Automatic (10°-20° subtractive), or selectable 10°, 20°, 30° fixed when Economy is OFF
Thermostat Heat Anticipator Setting 0.2A
Compatibility Replaces common cold-start and triple-action Aquastats*
Patents 8,931,708; 8,844,834; 7,891,572; others pending
Warranty Two years from manufacture or one year from installation (whichever occurs first)

Smart Hydrostat 3250 Plus Details

The Smart Hydrostat 3250 Plus is an advanced temperature limit and low water cut-off (LWCO) control designed specifically for water boilers, integrating innovative thermal management and safety features. At its core is the patented Thermal Targeting™ technology, which intelligently adjusts boiler temperature based on real-time heating demand, leading to significant fuel savings without compromising comfort. This on-board microprocessor continuously evaluates thermostat activity to optimize boiler operation.

A key fuel-saving feature is the Thermal Pre-Purge capability. When activated, the control utilizes latent heat remaining in the boiler from a previous cycle, supplying this “free” energy to the heating zone before energizing the burner. This maximizes efficiency by only firing the burner when the existing heat is insufficient, reducing unnecessary fuel consumption during mild heat calls.

The control boasts a universal design, enabling it to replace traditional cold-start and triple-action Aquastats. It is also Outdoor Reset Ready, allowing for outdoor reset and warm weather shut-down functionality with the optional Hydrolevel OS-100 Outdoor Sensor Kit (sold separately). This adaptability makes it suitable for a wide range of boiler installations and upgrades.

Safety is paramount, with the 3250 Plus offering robust Low Water Cut-Off (LWCO) protection. This function is automatically activated when the control is installed with the Hydrolevel Electro-Well™ (sold separately). The LWCO can be configured for either automatic (default) or manual reset mode, with the manual reset option meeting CSD-1 code requirements for enhanced safety. In manual reset mode, a low water condition immediately shuts down the burner, requiring a physical reset.

The Smart Hydrostat 3250 Plus prioritizes domestic hot water production. It gives preference to low limit settings or calls from an indirect water heater, ensuring a consistent supply. It features “Smart DHW Priority” with override protection, momentarily de-energizing circulator contacts to focus on the indirect tank. If an indirect call persists for 45 minutes, it overrides the priority, energizing the circulator for space heating.

To prevent boiler condensation, the control incorporates a Circulator Hold Off feature. On a call for heat, the circulator is held off until the boiler reaches 125°F, mitigating the potential for corrosive condensate formation. If the boiler temperature drops below 115°F during a heating call, the circulator will re-energize once the temperature recovers to 125°F.

User interaction is simplified through various operating indicators. LEDs, a dynamic display, and a test button provide continuous and on-demand status checks. The dynamic display shows real-time boiler temperature, setting adjustments, and can indicate when “Pur”ging is active. The Test/Settings button allows for quick LWCO testing and viewing of current operational settings.

Installation flexibility is provided through remote mounting kits (sold separately) with various sensor lengths, allowing the control box to be positioned away from the well. The control can also operate in either degrees Fahrenheit or Celsius, adjustable via the program mode. Its comprehensive feature set aims to deliver optimal performance, fuel efficiency, and critical safety for water heating systems.

Frequently Asked Questions (FAQs)

Can't find the answer you need? Here are some frequently asked questions about the Smart Hydrostat 3250 Plus, and we answer them below.


What is Thermal Targeting™ and how does it save fuel?
Thermal Targeting™ is an on-board microprocessor technology that analyzes thermostat activity and continually adjusts the boiler's target temperature based on the house's heating demand. By lowering the boiler's target temperature during milder weather and raising it during colder periods, it prevents the boiler from running hotter than necessary, thereby conserving fuel.

Does the Smart Hydrostat 3250 Plus require an outdoor sensor for boiler reset?
No, the Smart Hydrostat 3250 Plus features an on-board boiler reset control with Thermal Targeting™ that operates without an outdoor sensor. However, it is “Outdoor Reset Ready” and can provide additional outdoor reset and warm weather shut-down capabilities with the optional Hydrolevel OS-100 Outdoor Sensor Kit (sold separately).

How does the Low Water Cut-Off (LWCO) function work?
The Low Water Cut-Off function provides protection against low water conditions. It is automatically activated when the control is installed with a Hydrolevel Electro-Well™ (sold separately). The LWCO will prevent burner operation if low water is detected. It can be set to automatic or manual reset mode.

Can this control prioritize domestic hot water from an indirect water heater?
Yes, the Smart Hydrostat 3250 Plus prioritizes domestic hot water. It gives priority to calls from an indirect water heater, allowing the boiler to fire to the high limit setting to ensure quick heating. It also features a “Smart DHW Priority with Override Protection” that allows zone heating to resume after a sustained 45-minute indirect call.

What is the Thermal Pre-Purge feature?
Thermal Pre-Purge is an optional feature designed to maximize boiler efficiency. When activated, the control will utilize any latent heat remaining in the boiler from a previous cycle to satisfy a new heating call before engaging the burner. The display will show “Pur” during this cycle.

How do I test the Low Water Cut-Off (LWCO) function?
To test the LWCO, press and hold the Test/Settings button for 5 seconds. The display will read “LCO”, the red Low Water light should illuminate, and the burner circuit (B1 and B2) should de-energize. This function requires installation with a Hydrolevel Electro-Well™.

What is Circulator Hold Off and why is it important?
Circulator Hold Off delays the activation of the circulator on a call for heat until the boiler water temperature reaches 125°F. This feature helps to reduce the potential for condensing in the boiler, which can lead to corrosion and reduced boiler lifespan, by ensuring the boiler is warm enough before circulating water.

How do I change the temperature display between Fahrenheit and Celsius?
You can change the display mode by accessing the Program Mode. Turn the LO TEMP dial to “Pro”, then turn the HI TEMP dial to select feature 2. Push the Test/Settings Button to toggle between “c” for Celsius and “F” for Fahrenheit. Remember to reset the LO TEMP and HI TEMP dials afterwards.

What should I do if the Low Water (red LED) light is blinking?
If the Low Water light is blinking, it indicates that the control has been programmed for manual reset LWCO mode and has locked out the burner due to a low water condition. WARNING: A low water condition is serious. Allow the boiler to fully cool before adding water. The system must be checked by a qualified heating professional before resuming operation. To reset, press the Test/Settings button momentarily after the condition is resolved.

How do I restore the control to factory default settings?
To restore all features to factory default settings, turn the LO TEMP dial to access Program Mode (“Pro”). Then, turn the HI TEMP dial to select feature “dEF”. Push the Test/Settings Button and select “Y” to confirm the reset. Remember to reset the LO TEMP and HI TEMP dials to your desired temperatures afterwards.

What is the warranty period for the Smart Hydrostat 3250 Plus?
The Smart Hydrostat 3250 Plus comes with a limited manufacturer’s warranty of two years from the date of manufacture or one year from the date of installation, whichever occurs first. This warranty covers defects in material and workmanship.

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